The 3 basic components of a small carbonated beverage
1. Filling part
The small carbonated beverage production line is designed and manufactured by itself using the principle of equal pressure filling to realize the filling of liquid into the washed bottles sent by the bottle washer.
The filling valve adopts an isobaric mechanical valve, the filling is quick and sensitive, and the filling level has high accuracy.
The centering guide adopts the guide rod type centering, and the unique bottle mouth technology is adopted to ensure the accurate sealing of the bottle mouth and the filling valve, and reduce the phenomenon of material leakage from the bottle mouth.
The main drive adopts gear drive that is open type combined drive, which has high efficiency, low noise, long life, convenient maintenance, and sufficient lubrication. The frequency converter is used to control the speed of the main motor of the machine. This machine adopts stepless frequency conversion speed regulation.
The bottle guide system has a simple structure and can be quickly and easily changed according to the bottle type. The whole machine adopts a bottleneck structure for transportation.
The whole machine is automatically controlled by PLC, and faults are displayed online, such as bottle blocking, missing cover, etc.
The material in the filling tank is automatically controlled, and the liquid level is detected by a liquid level sensor to ensure stable liquid level and reliable filling.
2. Bottle washing part
The small carbonated beverage production line is a rotary bottle washing machine, which is mainly used for washing new bottles of beverages, water and other products. The bottle is then sent to the filling machine for product filling.
The PET bottle enters the equipment by the bottle separating star wheel, and the bottle mouth is clamped by the clamp and the turning mechanism, and the bottle mouth is turned down. The sterile water is rinsed and drained. Installed.
The main structure of the equipment is in contact with the flushing medium and the external protective cover is made of high-quality stainless steel; open gear transmission.
The new stainless steel clamps are simple in structure and easy to adjust; the contact area with the bottle mouth is small, effectively avoiding secondary pollution to the bottle mouth. The water inlet pipe of the bottle washing machine is equipped with a pressure gauge. The bottle washing machine is equipped with a water receiving tray to recover the bottle washing water. Bottle time.
Three, screw cap part
The cap screwing part of the small carbonated beverage production line will screw the cap arranged by the cap sorter to the bottle of the filled product, and send it to the subsequent process by the conveyor chain.
The capping machine drives the turntable to rotate through the reducer. The cover leaves the hopper from the cover outlet under the action of centrifugal force.
There is a front and back cover separating device at the exit. When the back cover passes by, the cover automatically falls into the return pipe, and the back cover is automatically blown into the hopper by wind.
Only the front cover can enter the chute smoothly. The amount of cover in the hopper is automatically detected by the photoelectric switch to control the cover conveyor to ensure that the lower cover achieves high-quality results.
When the front cover enters the slideway, you can enter the cover feeding tray smoothly. In order to prevent accidents, an anti-reverse cover dial is also configured on the slideway to ensure that the cover that enters the feeding cover tray is correct. A pair of slides are also provided Photoelectric switch, when detecting that there is no cover, it will stop the host immediately.
In order to effectively remove the broken cover without the anti-theft ring and clean the remaining cover of the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.